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What Is A Multi-Chip Module (MCM)?

Dec 09, 2024      View: 410

A Multi-Chip Module (MCM) is an advanced electronic packaging technology that integrates multiple bare chips, semiconductor wafers, and other discrete components within a single package. This technology allows an MCM to function as a larger integrated circuit when in use.

 

Features and Advantages

 

High-Density Assembly Technology

MCM technology achieves high-density assembly by placing multiple bare IC chips and other miniature electronic components on the same substrate. By eliminating materials and processes required in traditional integrated circuit packaging, it reduces raw material usage and simplifies production steps, significantly minimizing the size and weight of systems or components.

 

Enhanced Signal Transmission Speed

The technology achieves faster signal transmission due to significantly shortened interconnection lengths, enhancing overall system performance.

 

High Reliability

Compared to traditional surface-mount technology (SMT), MCM packaging offers superior reliability, especially in high-density and high-performance application scenarios.

 

Multi-Functional Integration

MCM technology integrates chips with various functionalities to create more complex system capabilities, making it suitable for diverse electronic devices and system architectures.

 

 

Classification of MCM

 

When exploring what MCM means, it's useful to understand its classifications, which are based on the type of multilayer wiring substrate used:

 

1. MCM-L (Laminated MCM):

· Uses multilayer thin printed circuit boards (PCBs) as substrates.

 

· Features low cost and mature manufacturing techniques.

 

· However, it has low thermal conductivity and poor thermal stability.

 

2. MCM-C (Ceramic-Based MCM):

· Uses ceramic substrates as interconnection substrates.

 

· Offers good thermal stability and low cost for single-layer substrates.

 

· However, it is challenging to fabricate multi-layer structures.

 

3. MCM-D (Deposited MCM):

· Employs stacked substrates made using thin-film technologies.

 

· One of the most actively researched and developed technologies in the electronic packaging industry.

 

· Provides high interconnect density and excellent performance.

 

4. Hybrid MCM (MCM-C/D):

· Combines features from both ceramic-based and deposited MCM technologies to achieve improved performance.

 

 

Application Examples

 

Since its inception, MCM technology has been widely applied across numerous fields. Key examples include:

 

1970s: IBM introduced bubble memory using MCM technology.

 

2001: IBM's Power4 dual-core processor supported configurations with up to 8 cores, utilizing 4 dual-core Power4 chips and additional L3 cache dies in an MCM design.

 

2000s: Intel introduced Pentium D (codenamedPresler) and Xeon processors (codenamedDempsey and Clovertown) based on MCM technology.

 

Sony Memory Stick: Implemented MCM technology for high-density storage.

 

Xbox 360 Graphics Processor Xenos: Leveraged MCM to significantly enhance graphical performance.

 

AMD Ryzen (codenamed Matisse) and EPYC Processors: High-performance computing processors built on the Zen 2 architecture with MCM technology.

 

Key Technologies

 

Several critical domains underpin MCM technology:

 

High-Density Multilayer Substrates

A core component of MCMs, the design and manufacture of substrates directly influence the volume, weight, reliability, and electrical performance of the module.

 

Low-Temperature Co-Fired Ceramic (LTCC)

An ideal substrate material for MCMs, offering high wiring density, low dielectric constant, small conductor sheet resistance, thermal expansion coefficient matching silicon devices, fast signal transmission speed, and low transmission loss.

 

Known Good Die (KGD) Technology

Ensures that bare chips meet the performance and reliability standards of packaged products. Achieved through functional testing, parameter testing, aging screening, and reliability experiments.

 

Assembly and Interconnection Technologies

Techniques such as wire bonding, tape-automated bonding (TAB), and controlled-collapse chip connection (C4) are used to connect multiple IC chips to the substrate, forming functional modules.

 

 

Future Development

 

As technology progresses, MCM technology continues to evolve. Currently, 2D MCM assembly efficiency has reached over 85%, nearing the density limits of two-dimensional assembly. To further increase assembly density, reduce size, and integrate more functionalities, 3D MCM technology has become a focus of research. Using three-dimensional structures (X, Y, Z axes) to integrate IC chips and components, 3D MCM achieves assembly efficiency of up to 200%. However, the high integration, structural complexity, material diversity, and power density of MCMs pose increasing challenges in terms of reliability, particularly concerning thermal and stress-induced failures.

 

 

Standards

 

Internationally, several standards related to MCM technology have been established, primarily focusing on substrates and KGD technology:

 

Substrate Standards:

Standards from organizations such as ASTM, IPC, and NEMA, including IPC-6012: Qualification and Performance Specification for Rigid Printed Boards.

 

KGD Standards:

NASA's Jet Propulsion Laboratory (JPL) developed KGD assurance guidelines, and EIA issued the EIA/JESD49: Procurement Standard for Known Good Die in 1996.

 

In summary, for those seeking what does MCM stand for, its definition lie in its role as a packaging solution that integrates multiple chips to create compact, reliable, and high-performance modules.

 

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